what we protect · what we prevent.
- +kWh-per-unit efficiency per shift and line · shift 2 less efficient than shift 1 visible
- +Monthly ESG report for USMCA export client · zero manual entry
- +Per-area PF · capacitor bank localized where it hurts · approximate payback in 3-6 months
- +Documented ESD particulate control · electronics lots protected
- +Generator always ready · multi-shift 24/7 without blackout downtime
- ✕Export client cancels contract from ESG report without continuous data
- ✕Permanent CFE GDMTO surcharge from low PF in specific areas without sub-metering
- ✕Invisible inefficient shift 2 · 9-15% more kWh per unit without diagnosis
- ✕Whole electronics lot rejected from out-of-range PM2.5
- ✕Multi-shift downtime from generator not started · export client with broken SLA
ten use cases · four critical areas.
for the plant manager.
Plant Manager + Operations Director. Three cases · shift 2 less efficient than shift 1 without data, kWh-per-unit varies 15% between similar lines, maintenance by fixed calendar instead of real hours. main-panel meter sub-metering per line.
for the CFO and energy director.
CFO + Energy Director. Two cases · low power factor in specific areas without sub-metering, peak demand near contracted limit in peak shifts. CFE GDMTO with localized analysis.
for the quality director and export client.
Quality Director + USMCA export-client auditor. Three cases · electronics assembly zone with out-of-range PM2.5, ESD-controlled out of spec, export audit demands monthly ESG report. Documented particulate control.
for the multi-shift operations director.
Multi-Shift Operations Director + Safety Officer. Two cases · generator does not start on blackout (multi-shift with export client), surprise STPS audit with log full of gaps. 24/7 continuity documented.
three compliances + export audit · one platform covers all.
24/7 multi-shift with USMCA export client — bilingual dashboard and ESG report ready for North American client audit.
from sensor to report · every five minutes · without human intervention
Five steps. They run in parallel across all your sites, all the time. When something crosses a threshold, the flow completes in under five minutes — alert delivered, response logged, inspector-ready evidence captured.
measure
Sensors measure temperature, humidity, current, door-open, leak and other magnitudes every five minutes — no operator required.
detect
The system compares each reading against the threshold configured per recipe · per site · per equipment. Threshold crossing triggers the flow.
alert
The alert routes to the right person via WhatsApp, email or push · per role and schedule configured.
respond
The operator acts from the dashboard or mobile app. The corrective action goes into an immutable log with timestamp + signature.
audit
Everything becomes part of the audit package · time series, critical events, corrective actions, NOM report ready in two clicks.
Five steps · no manual operators · no paperwork · no gaps.
five phases · per plant.
site survey per plant
1-2 daysTechnical visit + inventory of lines, sub-panels, electronics assembly zones, generator · STPS checklist · export-client ESG requirements identification.
physical installation
4-5 daysmain-panel meter per sub-panel · current meter per critical line + PM/temp/humidity sensors in ESD zones + generator + panel three-phase meter · no operational shutdown · multi-shift available.
configuration + calibration
2 daysPer-area + per-shift thresholds · baseline learned in 5-7 days · per-export-client ESG template (Spanish + English) · WhatsApp alerts per role.
team training
1 dayPlant Manager + Operations Director + Quality Director + Energy Director · each role trains on their flow.
30 days of support + first export audit
30 daysAstreaIoT specialist available · first monthly ESG report delivered · first export-client audit backed by continuous data.
For multi-plant maquila: after the first pilot plant, phases compact to 10-14 days per plant.
common questions · before the quote.
is the ESG report in Spanish or English?
Both · bilingual dashboard and report exportable in Spanish or English · pre-configured templates for USMCA clients. Custom Integration available if your client has a specific ESG template.
does it integrate with the plant MES or ERP?
Yes · via Custom Integration. We connect you to SAP, Oracle, Microsip, proprietary MES or a custom system. Operating-hours, energy and traceability data arrive directly in your central system.
does it work with electronics, textile and automotive lines?
Yes · sensors are external (main-panel meter per sub-panel, current meter per line, ambient sensors per zone) and mount in any configuration · without touching process control · without operational shutdown.
how are PM and ESD sensors calibrated?
Sensors calibrated in an accredited laboratory before deployment. Validity tracked per equipment in the dashboard. Recalibration every 12 months · we keep the calendar.
what happens if the plant internet goes out?
The gateway has 32-hour backup and local buffer. Sensors keep recording · everything syncs on reconnect. Included cellular backup takes over if the outage prolongs.
does the system measure efficiency per individual shift?
Yes · main-panel meter sub-metering per line + correlation with MES or manual shift register · kWh-per-unit-produced per shift visible. Identifies shift 2 less efficient than shift 1 with data.
what happens if a new line is added or relocated?
Sensors are portable · removed and mounted on the new line or zone in 30 minutes. The system automatically maps the new assignment. No penalty or fee.